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Diagnosing Common Marine Electrical Faults Onboard

Oli, Milners Marine6 min read

Marine electrical faults can feel mysterious, but most are caused by the same handful of things: corrosion, vibration, water ingress, and voltage drop on long cable runs. A methodical approach finds them faster than a guess.

Start at the battery, work outward

Almost every 12V fault is best diagnosed from the source. Check resting voltage, then voltage with loads applied. A bank that sits at 12.6V but drops to 11.8V when you turn on the nav lights has a problem at the battery or the cabling, not at the lights.

Corrosion is the usual suspect

  • Green powder on a terminal means resistance and heat.
  • Crimps that look fine often hide corroded copper inside the insulation.
  • Crimp connectors used outside the cabin are a common source of intermittent faults.
  • Anywhere bilge water reaches, suspect it first.

Voltage drop testing

A multimeter across the start of a cable run and the end, with load applied, tells you whether the cable or its connections are the problem. Anything over half a volt on a 12V circuit is worth investigating. Two volts or more and you have found the fault.

Earth faults and galvanic worries

A boat that suffers unusually fast anode loss often has an earth fault somewhere, leaking DC into the water. This is a job for a proper marine electrical survey, not a multimeter and hope. It will only get worse if ignored.

Get a proper diagnosis

Oli covers marine electrical diagnostics across the Thames. Most faults are resolved in a single visit at your mooring, with a written report so you have a record of what was wrong and what was done.

About the author

Written by Oli, City & Guilds qualified marine engineer at Milners Marine. Mobile to your mooring from London to Oxford, with south coast breakdown callouts arranged where possible.

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